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Trailer Division The Trailer division was established to focus supply of timber products to trailer manufacturers and repairers. We offer a specialist service uniting our 130 years of timber expertise and combining it with our unparalleled craftsmanship and strong relationships with Trailer companies. Our speciality is machining difficult profiles. We are well known in the timber trade for our ability to machine up to 150 x 300 (6ft x 12ft) 11 mtrs (36ft). We produce ‘Kit Format” for trailers. Characterised by the easy “jigsaw-fit” design, people quickly realised that this approach was more cost effective and made flooring trailer decks a much simplified task. Nowadays most leading manufacturers recognize the Kit system as saving time and money whilst increasing production. Roger Haydock runs the only mill in the UK with the ability to produce bespoke kits. ½ lap Keruing is produced ex 1 ¼ x 6.1 x 6.1½ x 6.2 x 6.1¼ x 7.1¼ x 8. Any profile can be machined on site. Other timbers are also available (Kapur, Balau and Dark Red Meranti). Laminate flooring can also be re-machined to suit individual needs. Tie Rails for vans in either softwood or hardwood are a speciality. The Products :: Keruing :: Machined ½ lap to various sizes :: Mesh Plywood Keruing Kit Floors Roger Haydock & Co Ltd are specialists in made-to-measure wooden floors in a variety of species. These kit-floors are manufactured to the exact size of the trailer deck and are numbered for simplicity/ease of assembly. With this floor kit, cutting of timber is not necessary. Some advantages of this ready-made floor kit: :: Good quality timber selected with defect cross cut out. :: Each Board is coded, making installation simple. :: NO WASTE :: Speedy assembly All can be manufactured to any profile, half-lap, T&G/Omega Section. All ready-made floors are delivered within 10 working days after the order has been received by us. Phenolic Mesh Plywood 240g/m2 non slip wire mesh faced plywood reverse 120b/m2 smooth reverse edge sealed Grade A quality WBP (Weather & Boil Proof) Adhesive Our phenolic mesh faced plywood is manufactured with Birch only veneers, commonly regarded as Birch throughout. As with film faced plywood, the veneers are bonded with phenolic weather and boil proof glue lines throughout. The mesh face is produced with a heavier weight of phenolic film pressed with a mesh pattern to create a slip resistant surface; ideal for Truck Flooring. Benefits Slip resistance: Regular mesh pattern, 240/g/sm, film face provides slip resistance and a hard wearing surface weight 650Kg/m3 Predictable Performance: Quality control in selection of materials and manufacture ensures consistence performance. Stability: The high temperature pressing of film and veneer, together with the thick film face gives long life and wear resistance. Film Faced Reverse: The smooth film face on the reverse provides protection from damp environments Base Board Birch Plywood made solely from Birch (hardwood) veneers bonded together in a cross banded construction. Surface & Edges Face & reverse; Dark Brown phenolic film 120g/m2 or 240/m2. Edge sealing; two coats of water resistant paint. Panel Size Standard panel sizes: 1220/2440/2500mm Special sizes: 1500/1525 x 3000/3050/3600/3660mm Cut sizes at customer’s request Size Tolerance: +/- 0.5mm per metre Squareness tolerance +/- 0.5mm per metre length of diagonal. Laminated Boards Strict quality control ensures that several species of Hardwood can be jointed together, glued and machined 2 faces to create a laminated plank. Each Board is graded, cut to size and profiled to specific specifications as required by customers Advantages KIT-FORM for specific flooring size (width, length, profile) can be designed, manufactured and supplied for individual buyers Truck, Trailer or Container requirements. READY TO USE separately packed kit-form for specific floors can be easily incorporated into Truck, Trailer and container manufacturing line. Typical Specifications Board Thickness 7/8” (22mm), 1 1/8” (28mm) Board Widths Up to 12” (305mm) including 1/16” (35mm), 1-3/8” (28mm) Board Lengths Up to 45 ft (13.72M) Profiles Boards machined to buyer’s requirement. A typical 1-1/8” x 12” (28mm x 305mm) Centre Board with ½ shiplap and 1/16” crusher bead. Adhesive used MELURAC 400 (melamine urea formaldehyde glue) + HF200 (Hardener) manufactured by CYTEC INDUSTRIES INC USA. (formerly American CYNAMID) and imported directly from USA. Storage Tips Truck flooring should be protected from the elements (eg rain) by storing within a building or covered shed. It should also be stacked on level ground using skids to provide good ventilation and to avoid warping. Web: www.haydock.co.uk | Tel: 0151 425 2525 | Fax: 0151 425 4141 | Email: sales@haydock.co.uk © 2007 Roger Haydock